Prerequisites
To apply for the SAP MRP Training, you need to either:
- There are no specific prerequisites for freshers to start with SAP MRP skills.
- However, prior knowledge of SAP systems navigation skills, material planning, inventory management, etc., will be an added advantage.
Course Curriculum
Topic – 1 Fundamentals of SAP MRP
- SAP and MRP Overview
- Challenges & Advantages of MRP
- Essential MRP terms
- Role of MRP in the supply chain
- Navigation within the SAP MRP user interface
Topic – 2 Concepts of MRP-Material Requirements Planning
- Basics of MRP and its significance
- MRP logic and calculations
- Workflow and process flow of MRP operations
- Execution and Scheduling of MRP activities
- MRP System types
- KPIs for evaluating MRP effectiveness
Topic – 3 Setting up Master Data in MRP
- Configuration of material master data
- Setting up of Bill of Materials (BOM)
- Setup of work center data & Routing data in MRP
Topic – 4 Sales and Operations Planning in MRP
- Overview and Objectives of S&OP
- Process of S&OP and its integration with MRP
- Performance metrics for measuring S&OP
Topic – 5 Strategies of Make-to-Stock (MTS)
- Procurement plans post-sales demand
- Net and gross requirements planning for MTS
- Implementation of MTS strategies
Topic – 6 Strategies of Make-to-Order (MTO)
- Planning considerations for MTO scenarios
- Executing make-to-order (MTO) production within MRP
Topic – 7 Inventory Management in SAP MRP
- Managing material master data
- Inventory estimation methods and costing techniques
- Tracking goods movement and reporting
- Managing stock movements between plants and storage locations
- Handling shelf life expiration and quality management integration
- Handling batch and serial number
Topic – 8 MRP Planning And Execution
- Steps and processes involved in MRP planning
- Lot sizing methods and calculations of safety stock
- KPIs for assessing MRP planning performance
- Operational execution of MRP plans
- Utilization of stock transport orders and rescheduling techniques
- KPIs to execute MRP
Topic – 9 Understanding Demand Management
- Methods for Demand Forecasting
- Management of sales orders and backlog
- Consumption and adjustment processes of forecasts
- Evaluation of demand management efficacy through KPIs
Topic – 10 Production Planning and Scheduling
- Understanding production planning
- Scheduling production activities
- Monitoring and controlling production processes
- KPIs production planning and scheduling effectiveness
Topic – 11 Concepts of Capacity Planning
- Fundamentals of capacity planning in manufacturing
- Concepts of CRP-Capacity requirements planning and leveling
- Evaluation and optimization of production capacities
- KPIs for monitoring capacity planning results
Topic – 12 Integration and Interfaces
- Understanding Material Requirements Planning (MRP)
- Production Planning and Sales and Distribution (SD)
- Inventory Management (MM-IM) and Purchasing (MM-PUR)
- Financial Accounting (FI) and Controlling (CO)
- Materials Management (MM) and Warehouse Management (WM) in SAP
Topic – 13 Monitoring and Controlling
- Monitor MRP performance and analyze exception messages
- Strategies for controlling MRP processes
- Audit and compliance considerations in MRP
- Exception handling and alert systems
- Analysis of MRP performance and continuous improvement
